China Standard Heavy-Duty Drum Pulley for Mining Conveyor Systems with high quality

Product Description

Serial number Conveyor code bandwidth
/mm
Driving drum diameter

/mm

Driving drum
Allowable torque
/kN ·m
Serial number Conveyor code bandwidth
/mm
Driving drum diameter
/m
Driving drum
Allowable torque
/kN ·m
  1 5050 500 500 2.7 17 10063.2 1000 630 12
  2 6550.1 650 500 3.5 18 10080.1 1000 800 12
  3 6550.2 650 S00 6.3 19 10080.2 1000 800 20
  4 6563.1 650 630 4.1 20 10080.3 1000 800 27
  5 6563.2 650 630 7.3 21 10080.4 1000 800 40
  6 8050 800 500 4.1 22 15710.1 1000 1000 12
  7 8063.1 800 630 6.0 23 15710.2 1000 1000 20
  8 8063.2 800 630 12 24 15710.3 1000 1000 27
  9 8063.3 800 630 20 25 15710.4 1000 1000 40
  10 8080.1 800 800 7.0 26 15710.5 1000 1000 52
  11 8080.2 800 800 12 27 100125 1000 1250 52
  12 8080.3 800 800 20 28 100140 1000 1400 66
  13 8080.4 800 800 32 29 12063.1 1200 630 12
  14 85710 800 1000 40 30 12063.2 1200 630 20
  15 80125 800 1250 52 31 12080.1 1200 800 12
  16 10063.1 1000 630 6 32 12080.2 1200 800 20

Introducing the Large Chemical Conveyor Roller, a cutting-edge solution designed to revolutionize the transportation of chemicals across various industries. Crafted with utmost precision and utilizing state-of-the-art technology, this product guarantees unparalleled performance and reliability. 

The Large Chemical Conveyor Roller is specifically engineered to cater to the unique requirements of chemical transportation. Its robust construction ensures maximum durability, allowing it to withstand the harshest operating conditions. This roller is meticulously designed to seamlessly integrate with rubber belts, rubber conveyor belts, and transmission belts, making it an ideal choice for industries relying on these components for their operations.

With a focus on safety and efficiency, this conveyor roller boasts exceptional load-bearing capacity, enabling the smooth and secure movement of chemicals. Its innovative design minimizes friction, reducing wear and tear on the belts and ensuring prolonged service life. The roller’s high-quality rubber material guarantees excellent chemical resistance, safeguarding against corrosion and degradation caused by exposure to various chemicals.

Our Large Chemical Conveyor Roller is meticulously tested and adheres to stringent quality standards, ensuring optimal performance and reliability. Its easy installation process allows for seamless integration into existing conveyor systems, minimizing downtime and maximizing productivity. 

In addition to its exceptional functionality, this conveyor roller is designed with ergonomics in mind. Its smooth and noiseless operation ensures a comfortable working environment, promoting employee well-being and productivity.

As a leader in the industry, we understand the importance of providing exceptional customer service. Our team of experts is readily available to assist you with any inquiries or concerns you may have regarding the Large Chemical Conveyor Roller. We are committed to delivering a seamless cross-border shopping experience, ensuring your utmost satisfaction.

In conclusion, the Large Chemical Conveyor Roller is a game-changer in the field of chemical transportation. Its unrivaled performance, durability, and compatibility with rubber belts, rubber conveyor belts, and transmission belts make it the ultimate choice for industries seeking a reliable and efficient solution. Invest in this cutting-edge product today and experience the transformative power it brings to your operations.

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Forward Roller
Bearing Type: Double Sealed Bearing
Type: Parallel Conveyor Idler
Custom: Customizable
Samples:
US$ 500/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

heavy duty pulley

What safety considerations should be kept in mind when using heavy-duty pulleys?

When using heavy-duty pulleys, it is crucial to prioritize safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

  • Proper Training and Qualifications: Ensure that operators and personnel involved in working with heavy-duty pulleys have received proper training and possess the necessary qualifications. They should be familiar with the equipment, understand operating procedures, and be trained in safe practices.
  • Equipment Inspection and Maintenance: Regularly inspect heavy-duty pulleys for any signs of wear, damage, or malfunction. Follow manufacturer guidelines for maintenance and perform routine inspections to identify and address any issues promptly. Faulty pulleys should be immediately taken out of service and repaired or replaced as necessary.
  • Load Capacity and Limitations: Understand and adhere to the load capacity and limitations specified by the manufacturer for the heavy-duty pulleys. Overloading the pulleys can lead to equipment failure, accidents, and injuries. Ensure that the load being lifted or transported does not exceed the recommended capacity.
  • Proper Rigging and Attachment: Use appropriate rigging techniques and equipment when attaching loads to heavy-duty pulleys. Ensure that the load is properly secured and balanced to prevent shifting or falling during lifting or transportation. Follow industry standards and guidelines for rigging practices.
  • Protective Equipment: Provide and require the use of appropriate personal protective equipment (PPE) for personnel working with heavy-duty pulleys. This may include safety goggles, gloves, hard hats, and safety footwear. PPE helps protect against potential hazards such as falling objects, flying debris, or hand injuries.
  • Clear Communication: Establish clear communication protocols during operations involving heavy-duty pulleys. Use standardized hand signals or communication devices to ensure effective communication between operators and personnel involved in the lifting or movement of loads. Clear communication helps prevent misunderstandings and reduces the risk of accidents.
  • Secure Work Area: Maintain a secure work area around heavy-duty pulleys by restricting access to unauthorized personnel. Clearly mark off the area and use barriers or signage to indicate the potential hazards associated with pulley operations. Keep the work area clean and free from obstacles that could interfere with the safe operation of the equipment.
  • Emergency Preparedness: Have a well-defined emergency response plan in place and ensure that all personnel are familiar with it. The plan should include procedures for responding to equipment malfunctions, accidents, or other emergencies. Adequate emergency equipment, such as fire extinguishers or first aid kits, should be readily accessible.
  • Continuous Monitoring: Continuously monitor the operation of heavy-duty pulleys during use. Look out for any abnormal sounds, vibrations, or movements that could indicate a problem. If any issues are observed, stop the operation immediately and investigate the cause before resuming work.

By following these safety considerations, operators and personnel can minimize the risks associated with heavy-duty pulleys and ensure a safe working environment. Safety should always be a top priority when using heavy-duty pulleys to protect individuals and maintain the integrity of the equipment and surrounding infrastructure.

heavy duty pulley

How do heavy-duty pulleys impact the performance of offshore and marine equipment?

Heavy-duty pulleys have a significant impact on the performance of offshore and marine equipment. These specialized pulleys are designed to withstand the harsh and demanding conditions of marine environments, including corrosion, saltwater exposure, and extreme weather. They play a crucial role in various applications, contributing to the efficiency, reliability, and safety of offshore and marine operations. Here’s a detailed explanation of how heavy-duty pulleys impact the performance of offshore and marine equipment:

  • Load Handling: Heavy-duty pulleys are used in offshore and marine equipment to handle heavy loads. They are incorporated into lifting and hoisting systems, such as cranes, winches, and davits, to facilitate the safe and controlled lifting, lowering, and movement of equipment, cargo, and personnel. These pulleys provide the mechanical advantage required to handle the immense loads encountered in offshore and marine operations. By ensuring smooth and efficient load handling, heavy-duty pulleys contribute to the productivity and safety of these applications.
  • Mooring Systems: Heavy-duty pulleys are integral components of mooring systems used in offshore and marine operations. Mooring systems are essential for securing vessels, offshore platforms, and floating structures in place. Pulleys are used to guide and tension mooring lines, allowing for controlled movement and adjustment. These pulleys ensure the reliable and effective functioning of mooring systems, providing stability and safety for offshore and marine equipment.
  • Towing and Anchor Handling: Heavy-duty pulleys are employed in towing and anchor handling operations in the offshore and marine industry. They are used in winch systems to manipulate and control towing lines or anchor chains. Pulleys assist in the smooth deployment and retrieval of anchors, as well as the maneuvering and positioning of vessels or floating structures. Heavy-duty pulleys enable efficient towing and anchor handling, enhancing the maneuverability and operational capabilities of offshore and marine equipment.
  • Cable and Wire Rope Handling: Offshore and marine equipment often rely on heavy-duty pulleys for handling cables and wire ropes. These pulleys guide and support cables or wire ropes, ensuring smooth movement and preventing damage caused by excessive friction or bending. Pulleys are integrated into cable and wire rope handling systems, such as winches, cranes, or tensioning devices, enabling the controlled deployment, retrieval, and tensioning of these critical components. Heavy-duty pulleys contribute to the reliability and longevity of cables and wire ropes in offshore and marine applications.
  • Deck Machinery: Heavy-duty pulleys are utilized in various deck machinery applications on offshore and marine equipment. They are incorporated into the drive systems of equipment such as anchor windlasses, capstans, and deck cranes. Pulleys facilitate the power transmission and movement of these deck machinery components, enabling efficient and precise operation. Heavy-duty pulleys ensure the reliable performance and durability of deck machinery, enhancing the functionality and productivity of offshore and marine equipment.
  • Tensioning Systems: Heavy-duty pulleys are employed in tensioning systems used in offshore and marine equipment. These systems are crucial for maintaining the desired tension and stability of cables, wire ropes, or structures. Pulleys are integrated into tensioning devices, such as jacking systems or tensioning winches, to provide the necessary mechanical advantage and control. Heavy-duty pulleys enable precise tensioning, contributing to the safe and efficient operation of offshore and marine equipment.
  • Dynamic Positioning: Heavy-duty pulleys play a role in dynamic positioning systems utilized in offshore and marine applications. Dynamic positioning allows vessels or floating structures to maintain their position and heading automatically, even in challenging environmental conditions. Pulleys are used in the control systems of thrusters or propulsion units, facilitating the adjustment and maneuvering of the equipment. Heavy-duty pulleys contribute to the accurate and responsive dynamic positioning of offshore and marine equipment, ensuring operational stability and safety.

Overall, heavy-duty pulleys significantly impact the performance of offshore and marine equipment. They are utilized in load handling, mooring systems, towing and anchor handling, cable and wire rope handling, deck machinery, tensioning systems, and dynamic positioning applications. By providing reliable power transmission, controlled movement, and operational stability, heavy-duty pulleys contribute to the efficiency, reliability, and safety of offshore and marine operations.

heavy duty pulley

How does the size and design of a heavy-duty pulley impact its load-bearing capacity?

The size and design of a heavy-duty pulley play a significant role in determining its load-bearing capacity. These factors directly influence the pulley’s ability to support and distribute the weight of heavy loads effectively. Here’s a detailed explanation of how the size and design of a heavy-duty pulley impact its load-bearing capacity:

Size:

The size of a heavy-duty pulley refers to the diameter of its sheave or wheel. In general, larger pulleys have a higher load-bearing capacity compared to smaller pulleys. This is because larger pulleys provide a larger contact area for the cable or rope, distributing the load over a greater surface area. The larger contact area reduces stress concentration on the cable or rope, minimizing the risk of premature wear or failure. Additionally, larger pulleys allow for a more gradual bend radius, which helps prevent excessive bending and fatigue of the cable or rope. Thus, a larger-sized pulley can handle heavier loads more effectively and safely.

Design:

The design of a heavy-duty pulley encompasses various aspects that impact its load-bearing capacity:

  • Sheave Diameter: The diameter of the sheave directly affects the mechanical advantage of the pulley system. A larger sheave diameter increases the mechanical advantage, allowing for easier lifting of heavy loads. This means that a heavy-duty pulley with a larger sheave diameter can handle heavier loads more efficiently.
  • Hub Construction: The hub of the pulley, which connects the sheave to the axle or shaft, should be designed to withstand the stresses induced by heavy loads. Heavy-duty pulleys often have reinforced hubs that can handle higher loads without deformation or failure. The hub design should provide sufficient strength and rigidity to ensure the stability and integrity of the pulley under load.
  • Bearing System: The bearing system of a heavy-duty pulley is crucial for smooth rotation and load distribution. High-quality bearings, such as sealed or shielded ball bearings, are commonly used in heavy-duty pulleys to minimize friction and ensure reliable operation under heavy loads. The bearing system should be designed to handle the anticipated loads and provide long-term durability and performance.
  • Material Strength: Heavy-duty pulleys are typically made from strong and durable materials such as steel or cast iron. The material strength is a critical factor in determining the load-bearing capacity of the pulley. A robust material construction ensures that the pulley can withstand the high loads without deformation or failure. Additionally, the material should have good resistance to wear, corrosion, and other environmental factors that may affect the pulley’s performance and longevity.
  • Structural Reinforcement: Heavy-duty pulleys often incorporate structural reinforcements to enhance their load-bearing capacity. This may include features such as thicker rims, additional ribs, or gussets that provide increased strength and rigidity. The structural reinforcement helps to distribute the load more evenly throughout the pulley, reducing stress concentration and improving overall load-bearing capacity.

In summary, the size and design of a heavy-duty pulley have a direct impact on its load-bearing capacity. Larger pulleys with larger sheave diameters provide a larger contact area and more gradual bend radius, allowing them to handle heavier loads more effectively. The design elements, such as hub construction, bearing system, material strength, and structural reinforcement, further contribute to the pulley’s load-bearing capacity by ensuring stability, durability, and even load distribution. When selecting a heavy-duty pulley, it is crucial to consider its size and design features to ensure it can handle the intended high-load tasks safely and efficiently.

China Standard Heavy-Duty Drum Pulley for Mining Conveyor Systems   with high quality China Standard Heavy-Duty Drum Pulley for Mining Conveyor Systems   with high quality
editor by CX

2024-04-16