China factory Heavy Duty Belt Conveyor Cema Pulley with Xt Bushing with high quality

Product Description

Belt conveyor may also be called adhesive tape conveyor, the conveyor is composed of driving device, frame, pulley, roller, tightening device, safety device, belt, etc. And the belt conveyor we manufacture has the excellent feature of great ability of transportation, simple structure, convenient maintenance, components standardization, etc.
The belt conveyor can be used in mine, coal industry for transporting bulk materials or combined materials.
Applications: Used in the steel industry, harbor, coal industry, power industry, cements industry, and more.
This type large inclined angle side wall belt conveyor
This series of large inclined angle sidewall belt conveyor is a general purpose bulk material continuous conveying equipment, which can be widely used in metallurgy, electric power, coal, building materials, chemical, light industry, food, ports, ships and other industries. It conveys various bulk materials with bulk density of 0.5-2.5t/m 3 in the working environment of -25ºC — +40ºC..
For conveying materials with special requirements, such as: high temperature, acid, alkaline, oily substances or organic solvents and other ingredients, special side wall conveyor belts are required. Conveying inclination at any angle within the range of 30deg to 90deg Max conveying material particle size is 400mm.
Advantages:
1. It has the advantages of simple structure, reliable operation, convenient maintenance, etc., and features such as large inclined Angle conveying, compact structure, and less occupation of space, so it is an ideal equipment for large inclined Angle conveying and vertical lifting materials.
2, mechanized belt conveyor conveying materials, the overall investment cost is low, saving about 20%-30% of the investment cost.
3. Compared with ordinary belt conveyor, bucket elevator and scraper conveyor, this machine has superior comprehensive technical performance.
4. Large conveying capacity, higher lifting height, vertical lifting height of single machine up to 500m.
Smooth transition from horizontal to sloping (or vertical).
6. Low energy consumption, simple structure and convenient maintenance.
7. Thebelt has high strength and long service life.
Main technical parameters of DJA, DJ and DJC Type large inclined Angle belt conveyor Main technical parameters of DJF type covering belt large dip Angle retaining belt conveyor

 

BW  Height of side wall Angle Belt speed
  • Partition spacing/capacity

 (m3/h)

Power 
(mm) (mm) (°) (m/s)  DJA/DJ  DJC  DJF  (kw)
 
400
 
60  
 
 
 
 
 
 
 
 
 
 
 
30~90
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
0.8~2.0
 
126/12 126/4 126/20  
1.5~18.5
 
80 126/22 126/8 126/27
100 126/32 126/11 126/33
 
500
 
80  
0.8~2.0
 
126/31 126/11 126/37  
1.5~30
 
100 126/45 126/16 126/45
120 252/34 126/25 126/55
 
650
 
100  
0.8~2.0
 
126/63 126/23 126/63  
2.2~45
 
120 252/48 126/35 126/77
160 252/66 252/24 252/85
 
800
 
120  
0.8~2.5
 
252/63 126/46 126/102  
3.0~160
 
160 252/91 252/33 252/115
200 378/100 252/55 252/148
 
1000
 
160  
1.0~2.5
 
252/122 252/44 252/155  
5.5~315
 
200 378/134 252/73 252/199
240 378/200 252/110 252/244
 
1200
 
 
160  
1.0~3.15
 
 
252/152 252/56 252/195  
5.5~560
 
 
200 378/168 252/92 252/250
240 378/251 252/138 252/306
300 336/354 336/134 336/335
 
1400
 
 
200  
1.0~3.15
 
 
378/202 252/111 252/301  
7.5~560
 
 
240 378/302 252/166 252/368
300 336/431 336/163 336/408
400 420/637 420/250 420/566
 
1600
 
 
200  
1.25~3.15
 
 
378/236 252/130 252/352  
15~560
 
 
240 378/352 252/194 252/430
300 336/508 336/192 336/482
400 420/751 420/295 420/668

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Type: Handling Machinery
Material: Rubber
Inside Material: Fabric
Feature: Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Strong
Structure (for Chain): Roller Chain
Customization:
Available

|

Customized Request

heavy duty pulley

Can heavy-duty pulleys withstand extreme environmental conditions?

Heavy-duty pulleys are designed to withstand demanding operating conditions, including extreme environmental conditions. These pulleys are engineered with robust materials and construction to ensure their durability and reliability in challenging environments. Here’s a detailed explanation of how heavy-duty pulleys can withstand extreme environmental conditions:

  • Material Selection: Heavy-duty pulleys are typically manufactured using high-quality materials that offer excellent strength, corrosion resistance, and durability. Common materials used for heavy-duty pulleys include steel alloys, cast iron, or specialized alloys designed for specific environmental conditions. These materials provide the necessary mechanical properties to withstand extreme temperatures, moisture, and other environmental factors.
  • Corrosion Resistance: Heavy-duty pulleys are often coated or treated to enhance their corrosion resistance. Coatings such as galvanization, epoxy, or specialized corrosion-resistant paints are applied to protect the pulleys from moisture, chemicals, or other corrosive elements present in the environment. This corrosion resistance helps maintain the structural integrity of the pulleys, even in harsh and corrosive environments.
  • Sealed Bearings: The bearings used in heavy-duty pulleys are often designed to be sealed or equipped with protective seals to prevent the ingress of contaminants. Sealed bearings provide an additional layer of protection against dust, dirt, moisture, and other environmental elements that could compromise the performance and lifespan of the pulleys. This feature helps ensure smooth rotation and reduces the need for frequent maintenance or replacements.
  • Temperature Resistance: Heavy-duty pulleys are engineered to withstand a wide range of temperatures, including extreme heat or cold. The materials and design of the pulleys are selected to maintain their structural integrity and functionality under temperature variations. This allows the pulleys to operate reliably in environments such as foundries, steel mills, or cold storage facilities where extreme temperatures are present.
  • Protection Against Contaminants: Heavy-duty pulleys are designed to minimize the entry of contaminants such as dirt, dust, or debris that could affect their performance or cause premature wear. Pulley designs may include features such as covers, guards, or specialized seals to protect the internal components from environmental contaminants. This protection helps maintain the efficiency and longevity of the pulleys, even in environments with high levels of airborne particles.
  • Extreme Load Capacities: Heavy-duty pulleys are specifically engineered to handle heavy loads encountered in various industries. The design and construction of these pulleys incorporate safety factors to ensure that they can withstand the extreme forces exerted during lifting or material handling operations. This structural integrity allows heavy-duty pulleys to maintain their performance and reliability, even when subjected to high load capacities in challenging environmental conditions.

While heavy-duty pulleys are designed to withstand extreme environmental conditions, it is important to note that their performance and longevity can still be influenced by the severity and duration of the environmental factors. Regular inspections, maintenance, and adherence to manufacturer guidelines are essential to ensure optimal performance and longevity of heavy-duty pulleys, particularly in extreme environments. By choosing the appropriate materials, incorporating protective features, and following recommended maintenance practices, heavy-duty pulleys can reliably operate in a wide range of extreme environmental conditions.

heavy duty pulley

How are heavy-duty pulleys used in mining and quarrying operations?

Heavy-duty pulleys play a crucial role in mining and quarrying operations, where they are utilized in various applications to facilitate efficient material handling and extraction processes. These robust components are designed to withstand the demanding conditions of mining and quarrying environments and contribute to the productivity and safety of these operations. Here’s a detailed explanation of how heavy-duty pulleys are used in mining and quarrying operations:

  • Conveyor Systems: Heavy-duty pulleys are integral components of conveyor systems in mining and quarrying operations. They are used to support and guide conveyor belts, enabling the transportation of bulk materials such as ore, coal, gravel, or aggregates. These pulleys provide the driving force for the belts, facilitating the continuous movement of materials along the conveyor line. Heavy-duty pulleys ensure smooth operation, efficient material transfer, and reliable performance of conveyor systems in rugged mining and quarrying environments.
  • Hoisting Systems: In underground mining operations, heavy-duty pulleys are employed in hoisting systems to lift and lower heavy loads, including ore, equipment, or personnel. These pulleys are used in conjunction with hoists or winches to provide the necessary mechanical advantage for vertical material movement. Heavy-duty pulleys ensure the safe and controlled lifting and lowering of loads, contributing to the efficiency and productivity of mining operations.
  • Crushers and Screens: Heavy-duty pulleys are utilized in crushers and screens used in mining and quarrying operations. They are incorporated into the drive systems of crushers and screens to facilitate the movement and processing of raw materials. Pulleys help drive belts or other power transmission components, enabling the crushing, screening, and separation of materials such as stone, ore, or aggregates. These pulleys ensure the reliable and efficient operation of crushers and screens, contributing to the production of high-quality final products.
  • Dragline Systems: Heavy-duty pulleys are an essential part of dragline systems used in large-scale mining operations. Draglines are massive machines that excavate and remove overburden or ore in open-pit mines. Heavy-duty pulleys are incorporated into the dragline’s hoist system, enabling the lifting and movement of the dragline bucket or dragline chains. These pulleys provide the necessary mechanical advantage to handle the immense loads encountered in dragline operations, allowing for efficient material extraction.
  • Overhead Cranes: Heavy-duty pulleys are utilized in overhead crane systems in mining and quarrying operations. Overhead cranes are used for various tasks, including equipment maintenance, material handling, and transportation within the mining or quarrying site. Pulleys are integrated into the overhead crane’s lifting mechanisms, allowing for smooth and controlled movement of heavy loads. Heavy-duty pulleys ensure the safe and efficient operation of overhead cranes, contributing to the productivity and safety of mining and quarrying operations.
  • Dewatering Systems: Heavy-duty pulleys are employed in dewatering systems used in mining and quarrying operations. Dewatering is essential to remove excess water from mining pits, quarries, or processing areas. Pulleys are utilized in pumps or dewatering equipment, enabling the movement and transfer of water from the site. Heavy-duty pulleys ensure the reliable operation of dewatering systems, facilitating the extraction and management of water to maintain safe and productive working conditions.
  • Load Distribution: Heavy-duty pulleys are used in mining and quarrying operations to distribute the weight of loads evenly, ensuring safe and efficient material handling. By incorporating multiple pulleys and balancing the load, the weight is distributed across the lifting or conveying system, minimizing strain and reducing the risk of equipment damage. This load distribution feature of heavy-duty pulleys enables the safe and effective movement of materials, contributing to the overall efficiency of mining and quarrying operations.

Overall, heavy-duty pulleys are indispensable in mining and quarrying operations. They are utilized in conveyor systems, hoisting systems, crushers, screens, dragline systems, overhead cranes, dewatering systems, and load distribution applications. By providing reliable power transmission, smooth movement, and load handling capabilities, heavy-duty pulleys contribute to the productivity, safety, and efficiency of material handling and extraction processes in the mining and quarrying industry.

heavy duty pulley

In which industries and scenarios are heavy-duty pulleys commonly used?

Heavy-duty pulleys find applications in various industries and scenarios that involve the handling, lifting, and movement of heavy loads. Their robust construction, increased load-bearing capacity, and durability make them suitable for demanding environments where standard pulleys may not be able to meet the requirements. Here are some of the industries and scenarios where heavy-duty pulleys are commonly used:

  • Construction and Building: Heavy-duty pulleys are widely used in the construction industry for lifting and moving heavy materials and equipment. They are employed in scenarios such as crane systems, hoists, and elevators for vertical transportation of construction materials, concrete buckets, and scaffolding systems. Heavy-duty pulleys enable the safe and efficient handling of materials like steel beams, concrete blocks, and construction machinery.
  • Manufacturing and Industrial: In manufacturing and industrial settings, heavy-duty pulleys are utilized in conveyor systems, assembly lines, and material handling equipment. They facilitate the movement of heavy parts, components, and products along production lines, enabling efficient workflows and reducing manual labor. Heavy-duty pulleys are commonly found in industries such as automotive, aerospace, mining, steel, and heavy machinery manufacturing.
  • Mining and Quarrying: The mining and quarrying industries often involve the extraction, transportation, and processing of large quantities of minerals, rocks, and ores. Heavy-duty pulleys are used in conveyor systems to transport these materials over long distances and across rugged terrains. They can handle the substantial weight and harsh operating conditions associated with mining and quarrying operations.
  • Marine and Offshore: Heavy-duty pulleys are employed in marine and offshore industries for various applications. They are used in cranes, winches, and lifting systems on ships and offshore platforms to handle heavy equipment, containers, and supplies. Heavy-duty pulleys are designed to withstand the corrosive effects of saltwater and harsh marine environments, making them suitable for marine and offshore operations.
  • Energy and Power Generation: In the energy and power generation sectors, heavy-duty pulleys are utilized in power plants, dams, and renewable energy installations. They are employed in lifting and hoisting systems for the installation and maintenance of heavy machinery, turbines, and generators. Heavy-duty pulleys play a crucial role in the safe and efficient operation of power generation facilities.
  • Transportation and Logistics: Heavy-duty pulleys are utilized in transportation and logistics applications where the movement and handling of heavy cargo or equipment are involved. They are used in cranes, loading docks, and warehouse operations to facilitate the loading and unloading of heavy shipping containers, machinery, and oversized cargo. Heavy-duty pulleys ensure the safe and efficient transfer of heavy loads within transportation and logistics networks.

These are just a few examples of the industries and scenarios where heavy-duty pulleys are commonly used. Their versatility and ability to handle heavy loads make them valuable components in numerous applications that require robust and reliable material handling and lifting systems.

China factory Heavy Duty Belt Conveyor Cema Pulley with Xt Bushing   with high quality China factory Heavy Duty Belt Conveyor Cema Pulley with Xt Bushing   with high quality
editor by CX

2024-05-02