China factory Double Grooves Heavy Duty Cast Iron V Belt Pulleys 2b Inch Pulley supplier

Product Description

 

Product Description

Cast iron V belt pulley Cast Iron with Taper bore

With more than 15 years’ experience, high-precision equipment and strict management system, CIMO can provide V belt pulley  for you with stable quality and best service.

V belt pulley specifications:

V-Belt Pulley Type Light Duty Bored to size Pulleys (AK,BK,2AK,2BK,3BK series)
Light Duty Taper Bore Pulleys (AK-H,BK-H,2AK-H,2BK-H series)
Split taper bushed Pulleys (1TB,2TB,3TB series)
Heavy Duty QD Pulleys (1B,2B,3B,1C,2C,3C,4C,5C series etc)
Light Duty Variable Speed Pulleys (1VP,2VP,1VL,1VM series)
QD taper bore sheaves Pulleys (3V,5V,8V series)
Single Groove Pulleys (OK,OL,AL series)
According to customers’ requirements or drawings
Materials Cast iron, steel, aluminium ,alloy, ect.
Surface treatment powder coating, zinc plating, black oxided,etc
Standard ANSI.API.BS.DIN.JIS.GB.etc.
Machine equipment CNC center, CNC milling machine,CNC turning machine, CNC drilling
machine, CNC lathes, lathe, 4 axis machine etc.
Application field Equipment accessories, Airplane, Ship, Bicycle, Motorcycle, Auto, Medical,Chemical, Wheel, Sports, Anchor, Weapon, etc.
Certification ISO9001:2015
Warranty One year after shippment
QC 1. Materials are to be checked carefully before production.
2.Strict processing quality control
3.100% inspection before shipment.
Inspection Equipment CMM, Projection, Calipers, Micro caliper, Thread Micro caliper;Automatic Two / Three Coordinate Measuring Instrument etc;Third party inspection avaliable CHINAMFG customer’s requirements

 

 

Detailed Photos

 

SPB1000-4-4040

Large stock in warehouse

Workshop

 

Packaging & Shipping

 

Export wooden box

 

FAQ

Q1: Are you trading company or manufacturer ?

A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days
2.Production Lead-times: 30-45 days after order confirmed.

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

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Certification: ISO
Manufacturing Process: Casting
Material: Iron
Surface Treatment: Phosphated
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Bore: Pilot Bore, Taper Bore
Customization:
Available

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Customized Request

heavy duty pulley

What role do heavy-duty pulleys play in construction and heavy equipment operations?

Heavy-duty pulleys play a crucial role in construction and heavy equipment operations, contributing to the safe and efficient handling of materials, equipment, and components. These specialized pulleys are designed to withstand the demanding conditions encountered in construction sites and heavy equipment applications. Here’s a detailed explanation of the role heavy-duty pulleys play in construction and heavy equipment operations:

Lifting and Hoisting:

Heavy-duty pulleys are commonly used in lifting and hoisting applications in construction and heavy equipment operations. They form an integral part of lifting systems such as cranes, winches, and hoists. By providing mechanical advantage and load distribution, pulleys enable the lifting of heavy loads with reduced effort and increased safety. Heavy-duty pulleys with their larger sheave diameters and reinforced construction can handle the substantial weights involved in lifting and hoisting operations.

Load Transportation:

Transporting heavy loads within construction sites or on heavy equipment often requires the use of heavy-duty pulleys. These pulleys are utilized in systems such as conveyors, bucket elevators, and material handling equipment. Heavy-duty pulleys allow for the smooth and controlled movement of materials, whether it’s transferring bulk materials, loading/unloading equipment, or transporting components. Their increased load-bearing capacity and durability ensure reliable and efficient load transportation, minimizing downtime and increasing productivity.

Equipment Control and Functionality:

Heavy-duty pulleys play a role in controlling and enabling the functionality of various equipment and machinery in construction and heavy equipment operations. They are employed in systems such as belt drives and power transmissions. By transferring power and torque, pulleys enable the rotation and movement of equipment components, such as wheels, tracks, and blades. Heavy-duty pulleys ensure reliable power transmission, allowing equipment to perform its intended functions effectively and efficiently.

Wire and Cable Handling:

Construction and heavy equipment operations often involve the use of wire ropes, cables, and winches for tasks like lifting, pulling, or securing loads. Heavy-duty pulleys are integral components of these wire and cable handling systems. They provide a smooth and controlled path for the wire or cable, reducing friction and wear. Additionally, heavy-duty pulleys with their larger sheave diameters help minimize stress concentration on the wire or cable, ensuring safe and reliable operation even under high loads.

Load Stabilization and Balance:

When dealing with heavy loads in construction and heavy equipment operations, load stabilization and balance are crucial for safety and operational efficiency. Heavy-duty pulleys contribute to load stabilization by distributing the weight evenly and minimizing load shifting during lifting, transportation, or equipment operation. This helps prevent accidents, equipment damage, and instability during critical tasks.

Safety and Risk Mitigation:

Heavy-duty pulleys play a significant role in enhancing safety and mitigating risks in construction and heavy equipment operations. Their robust construction, reinforced design, and load-bearing capacity ensure the reliable handling of heavy loads, reducing the risk of accidents or equipment failure. Additionally, heavy-duty pulleys can incorporate safety features such as guards, emergency stop mechanisms, or overload protection systems to further enhance operational safety.

Overall, heavy-duty pulleys are essential components in construction and heavy equipment operations. They enable lifting and hoisting, facilitate load transportation, contribute to equipment control and functionality, handle wire and cable systems, ensure load stabilization and balance, and enhance safety. The specialized design and durability of heavy-duty pulleys make them indispensable in handling the demanding tasks and heavy loads encountered in construction and heavy equipment operations, ultimately contributing to the successful completion of projects and the efficiency of operations.

heavy duty pulley

What is the significance of proper pulley alignment and tensioning in heavy-duty applications?

In heavy-duty applications, proper pulley alignment and tensioning are of paramount importance. Correct alignment and tensioning of pulleys contribute to the reliable and efficient operation of machinery, minimize wear and tear, reduce energy consumption, and enhance overall safety. Here’s a detailed explanation of the significance of proper pulley alignment and tensioning in heavy-duty applications:

  • Reduced Wear and Tear: Proper pulley alignment and tensioning help minimize wear and tear on belts, ropes, pulleys, and other related components. Misaligned pulleys can cause belts or ropes to run off track, resulting in excessive friction, wear, and premature failure. Tensioning belts or ropes within the recommended range ensures optimal power transmission and prevents slippage, reducing the likelihood of belt or rope damage. By maintaining proper alignment and tension, heavy-duty applications can significantly extend the lifespan of these components, reducing maintenance costs and downtime.
  • Enhanced Energy Efficiency: Proper pulley alignment and tensioning contribute to improved energy efficiency in heavy-duty applications. Misaligned pulleys create additional friction and resistance, requiring more energy to overcome the inefficiencies. When pulleys are properly aligned and tensioned, the power transmission between the driving and driven components is optimized, resulting in reduced energy consumption. By ensuring efficient power transfer, heavy-duty applications can achieve energy savings and lower operational costs.
  • Prevention of Belt or Rope Damage: Misaligned or improperly tensioned pulleys can cause excessive stress and strain on belts or ropes, leading to accelerated wear, stretching, or even breakage. Proper alignment and tensioning help distribute the load evenly across the belts or ropes, preventing localized stress concentrations. By avoiding belt or rope damage, heavy-duty applications can maintain continuous operation, minimize unplanned downtime, and prevent costly repairs or replacements.
  • Optimized Performance: Proper pulley alignment and tensioning contribute to optimized performance of heavy-duty machinery. Misaligned pulleys can result in vibration, noise, or unstable operation, affecting the overall performance of the system. In contrast, properly aligned and tensioned pulleys ensure smooth and consistent power transmission, minimizing vibrations and noise. This promotes stable and reliable operation, allowing heavy-duty applications to achieve their desired output with precision and consistency.
  • Improved Safety: Proper pulley alignment and tensioning play a crucial role in ensuring the safety of heavy-duty applications. Misaligned pulleys can lead to unexpected belt or rope dislodgment, posing a safety hazard to nearby personnel or equipment. Additionally, excessive belt or rope tension caused by improper tensioning can increase the risk of sudden failure, potentially resulting in accidents or injuries. By maintaining proper alignment and tension, heavy-duty applications can mitigate these safety risks, providing a secure working environment for operators and other personnel.
  • Extended Component Lifespan: Proper pulley alignment and tensioning contribute to the extended lifespan of various components in heavy-duty applications. Misalignment and improper tensioning can accelerate wear and damage not only to belts or ropes but also to pulley bearings, shafts, seals, and other related parts. By ensuring proper alignment and tension, heavy-duty applications can reduce the stress and strain on these components, minimizing the risk of premature failure and extending their operational lifespan.

In summary, proper pulley alignment and tensioning are crucial in heavy-duty applications. They minimize wear and tear, enhance energy efficiency, prevent belt or rope damage, optimize performance, improve safety, and extend the lifespan of components. Implementing regular maintenance practices to ensure proper alignment and tensioning of pulleys is essential for maximizing the reliability, efficiency, and safety of heavy-duty machinery and equipment.

heavy duty pulley

What is a heavy-duty pulley, and how is it different from standard pulleys?

A heavy-duty pulley is a specialized type of pulley designed to handle heavier loads and withstand more demanding conditions compared to standard pulleys. It is specifically engineered to provide enhanced strength, durability, and load-bearing capacity. Here is a detailed explanation of what sets a heavy-duty pulley apart from standard pulleys:

  1. Construction and Materials: Heavy-duty pulleys are constructed using high-strength materials such as steel or cast iron, which offer superior durability and load-bearing capabilities. These materials provide the necessary strength and resistance to withstand heavy loads, intense forces, and prolonged use. In contrast, standard pulleys are often made from lighter materials such as aluminum or plastic, which are suitable for lighter loads and less demanding applications.
  2. Load-Bearing Capacity: Heavy-duty pulleys are designed to handle significantly higher loads compared to standard pulleys. They typically have larger sheaves and bearings, allowing them to support and distribute the weight of heavy loads more effectively. The increased load-bearing capacity of heavy-duty pulleys enables them to handle heavy machinery, industrial equipment, and other applications that involve substantial weight.
  3. Reinforced Structure: Heavy-duty pulleys feature a reinforced structure to withstand the forces and stresses associated with heavy loads. They may have thicker walls, additional bracing, or reinforced hubs to enhance their structural integrity. These design features ensure that heavy-duty pulleys can endure the higher forces and resist deformation or failure under heavy load conditions.
  4. Resistance to Wear and Corrosion: Heavy-duty pulleys are often equipped with protective coatings, such as powder coating or zinc plating, to enhance their resistance to wear, abrasion, and corrosion. These coatings provide an extra layer of protection against the harsh operating environments commonly encountered in heavy-duty applications, such as industrial settings or outdoor environments. Standard pulleys may not have the same level of protection, making them more susceptible to wear and corrosion over time.
  5. Specialized Features: Heavy-duty pulleys may incorporate additional features to optimize their performance in demanding applications. These features can include sealed bearings for improved protection against contaminants, precision machining for smoother operation, or specialized design elements for specific industries or applications. Standard pulleys, on the other hand, are typically designed for general-purpose use and may lack these specialized features.

In summary, a heavy-duty pulley is designed to handle heavier loads, endure more demanding conditions, and provide enhanced strength and durability compared to standard pulleys. With their robust construction, increased load-bearing capacity, reinforced structure, resistance to wear and corrosion, and specialized features, heavy-duty pulleys are specifically engineered to meet the requirements of challenging applications in various industries.

China factory Double Grooves Heavy Duty Cast Iron V Belt Pulleys 2b Inch Pulley   supplier China factory Double Grooves Heavy Duty Cast Iron V Belt Pulleys 2b Inch Pulley   supplier
editor by CX

2024-04-10