China Custom Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley engine pulley

Product Description

Production description

Outdoor Power New Parts Idler Idler Pulley Replaces

  • ID: 3/8″ | OD: 4 7/8″ | Height: 1-1/8″
  • Compatible with MTD 38″, 42″, 46″ and 54″ Decks
  • Compatible with Cub Cadet Parts: 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C
  • Compatible with MTD Parts: 753-5711, 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C

Our advantages:Focus on the stamping/welding/bending of the metal parts for automotive and construction application more than 30 years.

Leading Equipment:welding robots ,continue gas stations,CNC machining centers,CNC pipe bending machines,laser cutting machine.
Inspection Equipments:CMM,Five Elemental Analyzers, Salt spray test machine,Tensile testing machine.

We now have 100 customers from all over the world.

1. We have own factory and 80% of staff in our company worked for more than 10 years.
2. We provide a competitive price.
3. High precision, tolerance can be within ±0.01mm.
4. 14 years’ export experience.
5. Small order also is welcomed.
6. We can also provide one-stop service, including mold and assembly.
7. NDA apply to all customers.
 

Mold Material DC01,DC04,DC06
Tooling life Time 100K times
Tooling Material 1) AL1060, AL6061, AL6061, AL5052
2) Steel, mild steel, SPCC
3) SS201, SS303, SS304, SS316, SS316L
4) SPTE, galvanized sheet
5) Brass, copper
Surface Treatment Anodized, powder coating, lacquer coating, black oxide
Salt and spy test From 72-480 h
Size 1) According to customers’ drawings
2) According to customers’ samples
Drawing Format step, dwg, igs, pdf
Certificates ISO 9001:2015 & IATF 16949
Payment Term T/T, L/C, Trade Assurance

New Project Product Development Process
According to APQP process develpment plan from TS 16949 Quality Management System.

 

Raw Material Warehouse
Prepare the raw material according to customer delivery schedule and carry out FIFO exactly by ERP system.

 

Raw Material Chemical Element
Mechanical PropertiesTest Before Production ,the first step of the quality control.

Stamping Workshop
Overview of the Stamping workshop with cover the
Stamping equipment   from 100T to 800T.
Hydraulic Press cover from 50T to 3100T.
With the mold(die,tooling) produce by ourselves we can customize all kinds of metal shape according to customer drawing call out.

 

Bending Workshop
CNC bending machine with servo control precise control the tolerance according to customer requirement.
The capacity of bending diameter reach to Φ135mm.

 

Welding Workshop

Welding robot with Synchronous workstation introduce from CHINAMFG Japan ,we had 23pcs welding arm with 64 pcs working stations,sheild welding support by Continuous gas supply station.

 

Brazing Welding For Pipe
Pipe with brazing welding can get perfect out appearance also reduce leaking on welding area.

  

Spot Welding (Resistance welding)
The ABB resistance welding robot can improve the welding joint strength also Improve spot welding efficiency.Reduce defects of traditional spot welding.

 

Surface Treatment
The coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.

Mold Workshop Warehouse
We can design and manufacture molds according to customer requirements,2500 square meter special for stamping mold warehouse.

 

Tooling Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.

 

Gantry CNC machining center
The capacity of the CNC machining center can reach 3200*2500*1000mm,the tolerance can reach 0.008mm after test by CMM and Handy scHangZhou equipment.

 

 

Dimension Inspection 

The mold and inspect gauge also the PPAP part was inspect by the CMM and Handy scHangZhou equipment.

 

ERP System In Our Company
All data support by ERP System, Cover From Raw Material Incoming To Shipment.

 

Customer Audit

* Evaluate the quality of customer service.
* Compare the quality with previously established goals.
* Identify gaps for improvement.
* Find ways to improve customer service.
* Gather all of the required data with Live Agent.
* Check activities.

  

Company Team
Team Working Together For Bright Future

ENJOY THE WORK, ENJOY THE LIFE.

 

Cooperative Partner
Thanks To Ford, CHINAMFG Moters, Toyota,CAMSD,FAW-VOLKSWAGEN, HONDA,JMC.

FAQ:

1.  Do you provide samples? is it free or extra?
Yes, we can offer the sample for free charge but do not pay the cost of freight.
2. How about the shipping cost?
The cost of shipping depends on the method you choose to obtain the goods. Express delivery is usually the fastest method, but it is also the most expensive method. Shipping is the best solution for large quantities. For the exact shipping cost, we can only provide you with detailed information after knowing the quantity, weight and dimension.
3. Do you have Stock productions to sell?
Yes, of course. But we also offer OEM service. The mold is customized, Please send us some drawing.
What information do you want to know if i want to get a quotation?
a). The application for your products.
b). Special package methods if you needs.
4. Do you inspect the finished products?
Yes. Each step of products will be carried out inspection by QC department until shipping

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Certification: CE, ISO
Pulley Sizes: Type C
Manufacturing Process: Forming
Samples:
US$ 32.5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

heavy duty pulley

What role do heavy-duty pulleys play in construction and heavy equipment operations?

Heavy-duty pulleys play a crucial role in construction and heavy equipment operations, contributing to the safe and efficient handling of materials, equipment, and components. These specialized pulleys are designed to withstand the demanding conditions encountered in construction sites and heavy equipment applications. Here’s a detailed explanation of the role heavy-duty pulleys play in construction and heavy equipment operations:

Lifting and Hoisting:

Heavy-duty pulleys are commonly used in lifting and hoisting applications in construction and heavy equipment operations. They form an integral part of lifting systems such as cranes, winches, and hoists. By providing mechanical advantage and load distribution, pulleys enable the lifting of heavy loads with reduced effort and increased safety. Heavy-duty pulleys with their larger sheave diameters and reinforced construction can handle the substantial weights involved in lifting and hoisting operations.

Load Transportation:

Transporting heavy loads within construction sites or on heavy equipment often requires the use of heavy-duty pulleys. These pulleys are utilized in systems such as conveyors, bucket elevators, and material handling equipment. Heavy-duty pulleys allow for the smooth and controlled movement of materials, whether it’s transferring bulk materials, loading/unloading equipment, or transporting components. Their increased load-bearing capacity and durability ensure reliable and efficient load transportation, minimizing downtime and increasing productivity.

Equipment Control and Functionality:

Heavy-duty pulleys play a role in controlling and enabling the functionality of various equipment and machinery in construction and heavy equipment operations. They are employed in systems such as belt drives and power transmissions. By transferring power and torque, pulleys enable the rotation and movement of equipment components, such as wheels, tracks, and blades. Heavy-duty pulleys ensure reliable power transmission, allowing equipment to perform its intended functions effectively and efficiently.

Wire and Cable Handling:

Construction and heavy equipment operations often involve the use of wire ropes, cables, and winches for tasks like lifting, pulling, or securing loads. Heavy-duty pulleys are integral components of these wire and cable handling systems. They provide a smooth and controlled path for the wire or cable, reducing friction and wear. Additionally, heavy-duty pulleys with their larger sheave diameters help minimize stress concentration on the wire or cable, ensuring safe and reliable operation even under high loads.

Load Stabilization and Balance:

When dealing with heavy loads in construction and heavy equipment operations, load stabilization and balance are crucial for safety and operational efficiency. Heavy-duty pulleys contribute to load stabilization by distributing the weight evenly and minimizing load shifting during lifting, transportation, or equipment operation. This helps prevent accidents, equipment damage, and instability during critical tasks.

Safety and Risk Mitigation:

Heavy-duty pulleys play a significant role in enhancing safety and mitigating risks in construction and heavy equipment operations. Their robust construction, reinforced design, and load-bearing capacity ensure the reliable handling of heavy loads, reducing the risk of accidents or equipment failure. Additionally, heavy-duty pulleys can incorporate safety features such as guards, emergency stop mechanisms, or overload protection systems to further enhance operational safety.

Overall, heavy-duty pulleys are essential components in construction and heavy equipment operations. They enable lifting and hoisting, facilitate load transportation, contribute to equipment control and functionality, handle wire and cable systems, ensure load stabilization and balance, and enhance safety. The specialized design and durability of heavy-duty pulleys make them indispensable in handling the demanding tasks and heavy loads encountered in construction and heavy equipment operations, ultimately contributing to the successful completion of projects and the efficiency of operations.

heavy duty pulley

Can heavy-duty pulleys be part of large-scale manufacturing and assembly lines?

Yes, heavy-duty pulleys can indeed be a crucial component of large-scale manufacturing and assembly lines. These robust pulleys are specifically designed to meet the demanding requirements of industrial settings, where they play a vital role in facilitating the movement and handling of materials, components, and products. Here’s a detailed explanation of how heavy-duty pulleys can be part of large-scale manufacturing and assembly lines:

  • Conveyor Systems: Heavy-duty pulleys are commonly used in conveyor systems, which are fundamental to large-scale manufacturing and assembly lines. Pulleys serve as the driving force for conveyor belts, facilitating the smooth and continuous transportation of materials or products along the production line. These pulleys provide the necessary torque and traction to move heavy loads efficiently, ensuring the timely and reliable transfer of goods between different stages of the manufacturing or assembly process.
  • Material Handling: Heavy-duty pulleys play a critical role in material handling applications within large-scale manufacturing and assembly lines. They are incorporated into various lifting and moving systems, such as overhead cranes, hoists, or gantries. Pulleys help guide and support cables, ropes, or chains used for lifting and positioning heavy materials or components. By providing the necessary mechanical advantage, heavy-duty pulleys enable precise and controlled material handling, enhancing the efficiency and safety of manufacturing and assembly operations.
  • Assembly Line Transfers: Heavy-duty pulleys can be utilized for transferring components or products between different workstations along an assembly line. They are integrated into transfer systems that allow for smooth and controlled movement of items from one station to another. Pulleys assist in guiding, aligning, and ensuring the proper positioning of the transferred components or products. By incorporating heavy-duty pulleys into assembly line transfers, manufacturers can optimize workflow, minimize production bottlenecks, and improve overall productivity.
  • Tensioning and Tracking: Heavy-duty pulleys play a crucial role in maintaining proper tension and tracking of belts or ropes within manufacturing and assembly lines. They are used in tensioning systems to ensure optimal belt or rope tension, preventing slippage or misalignment. Pulleys with specialized tracking features help keep conveyor belts or ropes aligned and centered, minimizing the risk of material spillage, jams, or disruptions. By incorporating heavy-duty pulleys for tensioning and tracking, large-scale manufacturing and assembly lines can achieve consistent and reliable operation.
  • Automated Systems: Heavy-duty pulleys are often integrated into automated systems within large-scale manufacturing and assembly lines. These systems utilize pulleys as part of robotic arms, automated guided vehicles (AGVs), or other robotic mechanisms. Pulleys provide the necessary motion control and power transmission for the precise movement of robotic components, enhancing the speed, accuracy, and efficiency of automated processes. By incorporating heavy-duty pulleys into automated systems, manufacturers can achieve higher production rates and improved product quality.
  • Line Shaft Drives: Heavy-duty pulleys can be part of line shaft drives in large-scale manufacturing and assembly lines. Line shaft drives use a series of pulleys and shafts to transmit power throughout the production line. They enable multiple workstations to be powered by a single motor, reducing energy consumption and maintenance costs. Heavy-duty pulleys within line shaft drives contribute to the reliable distribution of power, ensuring synchronized operation and optimal performance of the manufacturing and assembly line.

In summary, heavy-duty pulleys have a significant role to play in large-scale manufacturing and assembly lines. They are utilized in conveyor systems, material handling applications, assembly line transfers, tensioning and tracking systems, automated systems, and line shaft drives. By providing reliable power transmission, controlled movement, and precise positioning, heavy-duty pulleys contribute to the efficiency, productivity, and overall success of large-scale manufacturing and assembly operations.

heavy duty pulley

How does the size and design of a heavy-duty pulley impact its load-bearing capacity?

The size and design of a heavy-duty pulley play a significant role in determining its load-bearing capacity. These factors directly influence the pulley’s ability to support and distribute the weight of heavy loads effectively. Here’s a detailed explanation of how the size and design of a heavy-duty pulley impact its load-bearing capacity:

Size:

The size of a heavy-duty pulley refers to the diameter of its sheave or wheel. In general, larger pulleys have a higher load-bearing capacity compared to smaller pulleys. This is because larger pulleys provide a larger contact area for the cable or rope, distributing the load over a greater surface area. The larger contact area reduces stress concentration on the cable or rope, minimizing the risk of premature wear or failure. Additionally, larger pulleys allow for a more gradual bend radius, which helps prevent excessive bending and fatigue of the cable or rope. Thus, a larger-sized pulley can handle heavier loads more effectively and safely.

Design:

The design of a heavy-duty pulley encompasses various aspects that impact its load-bearing capacity:

  • Sheave Diameter: The diameter of the sheave directly affects the mechanical advantage of the pulley system. A larger sheave diameter increases the mechanical advantage, allowing for easier lifting of heavy loads. This means that a heavy-duty pulley with a larger sheave diameter can handle heavier loads more efficiently.
  • Hub Construction: The hub of the pulley, which connects the sheave to the axle or shaft, should be designed to withstand the stresses induced by heavy loads. Heavy-duty pulleys often have reinforced hubs that can handle higher loads without deformation or failure. The hub design should provide sufficient strength and rigidity to ensure the stability and integrity of the pulley under load.
  • Bearing System: The bearing system of a heavy-duty pulley is crucial for smooth rotation and load distribution. High-quality bearings, such as sealed or shielded ball bearings, are commonly used in heavy-duty pulleys to minimize friction and ensure reliable operation under heavy loads. The bearing system should be designed to handle the anticipated loads and provide long-term durability and performance.
  • Material Strength: Heavy-duty pulleys are typically made from strong and durable materials such as steel or cast iron. The material strength is a critical factor in determining the load-bearing capacity of the pulley. A robust material construction ensures that the pulley can withstand the high loads without deformation or failure. Additionally, the material should have good resistance to wear, corrosion, and other environmental factors that may affect the pulley’s performance and longevity.
  • Structural Reinforcement: Heavy-duty pulleys often incorporate structural reinforcements to enhance their load-bearing capacity. This may include features such as thicker rims, additional ribs, or gussets that provide increased strength and rigidity. The structural reinforcement helps to distribute the load more evenly throughout the pulley, reducing stress concentration and improving overall load-bearing capacity.

In summary, the size and design of a heavy-duty pulley have a direct impact on its load-bearing capacity. Larger pulleys with larger sheave diameters provide a larger contact area and more gradual bend radius, allowing them to handle heavier loads more effectively. The design elements, such as hub construction, bearing system, material strength, and structural reinforcement, further contribute to the pulley’s load-bearing capacity by ensuring stability, durability, and even load distribution. When selecting a heavy-duty pulley, it is crucial to consider its size and design features to ensure it can handle the intended high-load tasks safely and efficiently.

China Custom Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley   engine pulleyChina Custom Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley   engine pulley
editor by CX

2024-04-15