Product Description
Heavy Duty Conveyor Roller, Conveyor Brackets, Conveyor Pulley for Bulk Material cenment
Conveyor rollers(idlers) are important parts on Belt Conveyor, it endure over 70% resistance of 1 belt conveyor. The conveyor roller(idler) used for supporting conveyor belt and the material. There are kinds roller we supplied, like steel, nylon, ceramic or rubber. With years designing and manufacturing experience CHINAMFG becomes a high quality roller(idler) server in conveyor spares industry.
It is common transportation equipment used in coal mines to connect downhole operations and on-ground production systems. In the course of use, it has many advantages, such as strong Transportation capacity, low power consumption, low work resistance, long service life, etc. Conveyor systems are quick and efficient transportation for a wide Variety of materials, which make them very popular in the material handling and packaging industries.
1.Conveyor range
Our conveyor roller can widely applied for mining, coal, metallurgy, electric power, sea port, grain, chemical and almost any industry which have conveying system. And we can produce any kinds roller, such as iron roller, impact roller, rubber lagging roller, and disc roller.
What more, we have technical design team to design the new type products and best after-sale services.
Name: | Conveyor rollers/idlers |
Material: | Normal material is iron, we can also do stanless steel, UHMWPE and so on |
Size | length and diameter can be customized |
Bearing | as customer requests |
roller type | carrier rollers, heavy duty roller, return roller,UHMWPE roller, centering roller, spiral roller and so on |
Pipe thickness | can be customized, 2.5mm, 2.75mm, 3mm, 3.25mm, 3.5mm, 3.75mm and so on |
color | produce base on your request |
specifcaitons:
Technology Specification | |||||||||||||||
D | d |
Bearing Model |
L | b | h | f |
Weight (kg) |
D | d |
Bearing Model |
L | b | h | f |
Weight (kg) |
89 | 20 | 4G204 | 200 | 14 | 6 | 14 | 2.79 | 133 | 25 | 4G205 | 380 | 18 | 8 | 17 | 7.84 |
250 | 2.98 | 465 | 9.24 | ||||||||||||
315 | 3.58 | 600 | 11.48 | ||||||||||||
465 | 5.24 | 700 | 13.44 | ||||||||||||
600 | 6.48 | 1150 | 20.6 | ||||||||||||
750 | 7.87 | 1400 | 24.61 | ||||||||||||
950 | 9.72 | 4G305 | 380 | 8.21 | |||||||||||
25 | 4G205 | 8 | 18 | 17 | 11.21 | 465 | 9.62 | ||||||||
108 | 20 | 4G204 | 315 | 14 | 6 | 14 | 4.46 | 530 | 10.7 | ||||||
465 | 6.07 | 600 | 11.86 | ||||||||||||
950 | 11.27 | 700 | 13.51 | ||||||||||||
25 | 4G205 | 315 | 18 | 8 | 17 | 5.07 | 800 | 15.17 | |||||||
380 | 5.86 | 1150 | 20.97 | ||||||||||||
465 | 6.89 | 1400 | 24.99 | ||||||||||||
600 | 8.53 | 1600 | 28.44 | ||||||||||||
700 | 9.74 | 30 | 4G306 | 465 | 11.34 | ||||||||||
950 | 12.77 | 530 | 12.54 | ||||||||||||
1150 | 13.99 | 800 | 17.48 | ||||||||||||
1400 | 15.62 | 1400 | 26.75 | ||||||||||||
4G305 | 380 | 6.23 | 1600 | 31.38 | |||||||||||
465 | 7.26 | 159 | 25 | 4G205 | 465 | 11.58 | |||||||||
530 | 8.05 | 700 | 16.52 | ||||||||||||
600 | 8.9 | 1400 | 31.09 | ||||||||||||
700 | 10.11 | 4G305 | 465 | 12.02 | |||||||||||
800 | 11.32 | 530 | 13.84 | ||||||||||||
950 | 13.14 | 700 | 16.95 | ||||||||||||
1150 | 15.57 | 800 | 19.06 | ||||||||||||
1400 | 18.47 | 1400 | 31.52 | ||||||||||||
1600 | 21.02 | 1600 | 35.85 | ||||||||||||
30 | 4G306 | 465 | 22 | 8.57 | 30 | 4G306 | 465 | 22 | 13.76 | ||||||
530 | 9.47 | 530 | 15.23 | ||||||||||||
800 | 13.2 | 800 | 21.36 | ||||||||||||
1400 | 21.49 | 1400 | 34.98 | ||||||||||||
1600 | 24.26 | 1600 | 39.51 |
2.Brife introduction for CHINAMFG Conveyor roller
1.Material: Steel,rubber
2.Bearing:6204,6205,6305,6306,6307,6308,6309,6310
3.Daimeter: Ø50-Ø219
4.Lenght:120mm-2200mm
5.Seal: double labyrinth seal
5.Workign life:30000-50000hours
6.Standards:GB,CEMA,JIS,DIN,AUSTRALIA
7.Color: mulit-color for choice
3.Advantages
The pipe we choose is the high quality welding pipe,the roundness is The shaft we choose is high-precsion rond cold steel,the roundness is
lower 0.6mm,the straightnesss is 0.15%, the wall thickness tolerance 0.8, and the tolerance is only ±0.0065mm, make sure the bearing and
is ±0.1mm, the thickness from 2.5~6.0mm, diaeter is from 50~219mm. shaft match closely, the bearing move safely.
0.8,±0.1mm, the thickness from 2.5~6.0mm, diaeter is from 50~219mm.
The pipe is rust removal to increase paint adhesion.
Bearing housing is punched by the superipr steel sheet(SPHC), This bearing is the joint ventures, it is the roller special double
After that, we will use the housing circle machine to cut the outside seal, the bearing inner race have V-groove, grease is also the
of the housing, to make sure the high Concentricity of the roller and imported grease (Inject the grease into the both sides of the ball
the small runout. bearing).
This seal is the national standard double labyrinth seal, 4 pieces We can print the brand for the customer requests, but need the
pom and 3 pieces stell seal.Injected the high quality No.2 lithium customer give us the authorization.
grease. it is water proof and dustproof,anti-corrosion,wear-resisting,ect…
4.Technical quality team
4.Packing & Shipping
we can provide different kinds of packing for the customer.
Wooden box and wooden pallet packing for your choice.
5.Certificate
6.Customer visiting and the exhibitions
6.After sale service
We provide the customer best after sale services, and we solve the problems any time.
7.Company introduction
1.)HangZhou CHINAMFG conveying Machinery Co.,Ltd was founded in 2005.
2.)It’s registered capital is 11.68million CNY and It is private joint-stock enterprise. Our main products are cnoveyor roller,idler,frame, pulley,belt and belt conveyor system for TD75 ,DTII,DTIIA,CEMA ects.
3.)we has large lathes, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on. The products have gained various patents. We can produce more than 1 thousand rollers and 10 pulleys per day.
4.)We have the professionalQC dept. to keep the good quality before the goods sent out.
The products are sold to Middle East,Africa ,Australia,Europe,Southeast Asia,Russia and some other countries and regions. We will Strengthen the inner management and improve our products’ quality constantly.
We will offer the best products for customers from the beginning to the end.
8.FAQ
1.Q: Your bearing type and brand usually use?
A:Large clearance C3 ZZ type deep ball bearing withSRB, and according to customer’s requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What’s the MOQ?
A: 50 piece.
5.Q: What’s the production capacity of your conveyor roller?
1500 pcs/day.
6.Q: What’s your roller’s lifetime?
Our rollers have a long lifetime with good performance and usually
make sure 30000 to 50000 hours under the normal site and operation.
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Material: | Iron |
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Application: | Mining Transport |
Structure: | Ordinary Roller |
Bearing Type: | Double Sealed Bearing |
Type: | Grooved Conveyor Idler |
Certification: | ISO9001:2015 BV |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can heavy-duty pulleys be customized for specific industrial needs?
Yes, heavy-duty pulleys can be customized to meet specific industrial needs. Customization allows for tailored solutions that address unique requirements and challenges in various industries. Here’s a detailed explanation of how heavy-duty pulleys can be customized for specific industrial needs:
Load Capacity:
One way heavy-duty pulleys can be customized is by adjusting the load capacity to match the specific requirements of the industrial application. The load capacity of a pulley depends on factors such as the diameter of the sheave, the strength of the materials used, and the design of the pulley. By analyzing the intended load and application, manufacturers can customize the pulley’s load-bearing capacity to ensure it can handle the anticipated weights safely and efficiently.
Size and Dimensions:
The size and dimensions of a heavy-duty pulley can be customized to fit specific space constraints or equipment configurations in industrial settings. Customization may involve adjusting the diameter of the sheave, the overall dimensions of the pulley, or the size of the hub to ensure proper integration and compatibility with existing systems or equipment.
Materials and Coatings:
Heavy-duty pulleys can be customized by selecting specific materials and coatings that align with the requirements of the industrial environment. For example, in corrosive or high-moisture environments, pulleys can be made from stainless steel or coated with corrosion-resistant materials to enhance their durability and longevity. Similarly, pulleys used in high-temperature applications can be constructed from heat-resistant materials or coated with specialized heat-resistant coatings.
Bearing Systems:
The bearing system of a heavy-duty pulley can be customized to suit the specific needs of the industrial application. Different bearing types, such as sealed ball bearings or roller bearings, can be chosen based on factors like load capacity, rotational speed, and environmental conditions. Customized bearing systems ensure smooth operation, minimize friction, and enhance the overall performance and reliability of the pulley.
Special Features:
Heavy-duty pulleys can be customized with special features to address specific industrial needs. For instance, pulleys used in industries with strict hygiene requirements, such as food processing or pharmaceuticals, can be designed with smooth surfaces and easy-to-clean materials. Pulleys employed in hazardous environments may incorporate safety features like guards or emergency stop mechanisms. Customized features ensure that the pulleys meet industry-specific regulations and enhance operational safety.
Application-Specific Designs:
In some cases, heavy-duty pulleys may require a completely unique design to accommodate specific industrial needs. Manufacturers can work closely with industrial partners to develop application-specific designs that consider factors such as load type, operating conditions, space limitations, and integration requirements. This level of customization ensures optimal performance and efficiency in the given industrial context.
Overall, heavy-duty pulleys can be customized to meet a wide range of specific industrial needs. Whether it’s adjusting the load capacity, tailoring the size and dimensions, selecting appropriate materials and coatings, customizing the bearing system, incorporating special features, or developing application-specific designs, customization enables the adaptation of heavy-duty pulleys to various industrial requirements. Working with knowledgeable manufacturers or suppliers is crucial to ensure that the customized pulleys meet the desired specifications and deliver the intended benefits in the specific industrial setting.
Can heavy-duty pulleys be part of large-scale manufacturing and assembly lines?
Yes, heavy-duty pulleys can indeed be a crucial component of large-scale manufacturing and assembly lines. These robust pulleys are specifically designed to meet the demanding requirements of industrial settings, where they play a vital role in facilitating the movement and handling of materials, components, and products. Here’s a detailed explanation of how heavy-duty pulleys can be part of large-scale manufacturing and assembly lines:
- Conveyor Systems: Heavy-duty pulleys are commonly used in conveyor systems, which are fundamental to large-scale manufacturing and assembly lines. Pulleys serve as the driving force for conveyor belts, facilitating the smooth and continuous transportation of materials or products along the production line. These pulleys provide the necessary torque and traction to move heavy loads efficiently, ensuring the timely and reliable transfer of goods between different stages of the manufacturing or assembly process.
- Material Handling: Heavy-duty pulleys play a critical role in material handling applications within large-scale manufacturing and assembly lines. They are incorporated into various lifting and moving systems, such as overhead cranes, hoists, or gantries. Pulleys help guide and support cables, ropes, or chains used for lifting and positioning heavy materials or components. By providing the necessary mechanical advantage, heavy-duty pulleys enable precise and controlled material handling, enhancing the efficiency and safety of manufacturing and assembly operations.
- Assembly Line Transfers: Heavy-duty pulleys can be utilized for transferring components or products between different workstations along an assembly line. They are integrated into transfer systems that allow for smooth and controlled movement of items from one station to another. Pulleys assist in guiding, aligning, and ensuring the proper positioning of the transferred components or products. By incorporating heavy-duty pulleys into assembly line transfers, manufacturers can optimize workflow, minimize production bottlenecks, and improve overall productivity.
- Tensioning and Tracking: Heavy-duty pulleys play a crucial role in maintaining proper tension and tracking of belts or ropes within manufacturing and assembly lines. They are used in tensioning systems to ensure optimal belt or rope tension, preventing slippage or misalignment. Pulleys with specialized tracking features help keep conveyor belts or ropes aligned and centered, minimizing the risk of material spillage, jams, or disruptions. By incorporating heavy-duty pulleys for tensioning and tracking, large-scale manufacturing and assembly lines can achieve consistent and reliable operation.
- Automated Systems: Heavy-duty pulleys are often integrated into automated systems within large-scale manufacturing and assembly lines. These systems utilize pulleys as part of robotic arms, automated guided vehicles (AGVs), or other robotic mechanisms. Pulleys provide the necessary motion control and power transmission for the precise movement of robotic components, enhancing the speed, accuracy, and efficiency of automated processes. By incorporating heavy-duty pulleys into automated systems, manufacturers can achieve higher production rates and improved product quality.
- Line Shaft Drives: Heavy-duty pulleys can be part of line shaft drives in large-scale manufacturing and assembly lines. Line shaft drives use a series of pulleys and shafts to transmit power throughout the production line. They enable multiple workstations to be powered by a single motor, reducing energy consumption and maintenance costs. Heavy-duty pulleys within line shaft drives contribute to the reliable distribution of power, ensuring synchronized operation and optimal performance of the manufacturing and assembly line.
In summary, heavy-duty pulleys have a significant role to play in large-scale manufacturing and assembly lines. They are utilized in conveyor systems, material handling applications, assembly line transfers, tensioning and tracking systems, automated systems, and line shaft drives. By providing reliable power transmission, controlled movement, and precise positioning, heavy-duty pulleys contribute to the efficiency, productivity, and overall success of large-scale manufacturing and assembly operations.
In which industries and scenarios are heavy-duty pulleys commonly used?
Heavy-duty pulleys find applications in various industries and scenarios that involve the handling, lifting, and movement of heavy loads. Their robust construction, increased load-bearing capacity, and durability make them suitable for demanding environments where standard pulleys may not be able to meet the requirements. Here are some of the industries and scenarios where heavy-duty pulleys are commonly used:
- Construction and Building: Heavy-duty pulleys are widely used in the construction industry for lifting and moving heavy materials and equipment. They are employed in scenarios such as crane systems, hoists, and elevators for vertical transportation of construction materials, concrete buckets, and scaffolding systems. Heavy-duty pulleys enable the safe and efficient handling of materials like steel beams, concrete blocks, and construction machinery.
- Manufacturing and Industrial: In manufacturing and industrial settings, heavy-duty pulleys are utilized in conveyor systems, assembly lines, and material handling equipment. They facilitate the movement of heavy parts, components, and products along production lines, enabling efficient workflows and reducing manual labor. Heavy-duty pulleys are commonly found in industries such as automotive, aerospace, mining, steel, and heavy machinery manufacturing.
- Mining and Quarrying: The mining and quarrying industries often involve the extraction, transportation, and processing of large quantities of minerals, rocks, and ores. Heavy-duty pulleys are used in conveyor systems to transport these materials over long distances and across rugged terrains. They can handle the substantial weight and harsh operating conditions associated with mining and quarrying operations.
- Marine and Offshore: Heavy-duty pulleys are employed in marine and offshore industries for various applications. They are used in cranes, winches, and lifting systems on ships and offshore platforms to handle heavy equipment, containers, and supplies. Heavy-duty pulleys are designed to withstand the corrosive effects of saltwater and harsh marine environments, making them suitable for marine and offshore operations.
- Energy and Power Generation: In the energy and power generation sectors, heavy-duty pulleys are utilized in power plants, dams, and renewable energy installations. They are employed in lifting and hoisting systems for the installation and maintenance of heavy machinery, turbines, and generators. Heavy-duty pulleys play a crucial role in the safe and efficient operation of power generation facilities.
- Transportation and Logistics: Heavy-duty pulleys are utilized in transportation and logistics applications where the movement and handling of heavy cargo or equipment are involved. They are used in cranes, loading docks, and warehouse operations to facilitate the loading and unloading of heavy shipping containers, machinery, and oversized cargo. Heavy-duty pulleys ensure the safe and efficient transfer of heavy loads within transportation and logistics networks.
These are just a few examples of the industries and scenarios where heavy-duty pulleys are commonly used. Their versatility and ability to handle heavy loads make them valuable components in numerous applications that require robust and reliable material handling and lifting systems.
editor by CX
2024-04-17