China best Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley pulley and belt

Product Description

Production description

Outdoor Power New Parts Idler Idler Pulley Replaces

  • ID: 3/8″ | OD: 4 7/8″ | Height: 1-1/8″
  • Compatible with MTD 38″, 42″, 46″ and 54″ Decks
  • Compatible with Cub Cadet Parts: 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C
  • Compatible with MTD Parts: 753-5711, 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C

Our advantages:Focus on the stamping/welding/bending of the metal parts for automotive and construction application more than 30 years.

Leading Equipment:welding robots ,continue gas stations,CNC machining centers,CNC pipe bending machines,laser cutting machine.
Inspection Equipments:CMM,Five Elemental Analyzers, Salt spray test machine,Tensile testing machine.

We now have 100 customers from all over the world.

1. We have own factory and 80% of staff in our company worked for more than 10 years.
2. We provide a competitive price.
3. High precision, tolerance can be within ±0.01mm.
4. 14 years’ export experience.
5. Small order also is welcomed.
6. We can also provide one-stop service, including mold and assembly.
7. NDA apply to all customers.
 

Mold Material DC01,DC04,DC06
Tooling life Time 100K times
Tooling Material 1) AL1060, AL6061, AL6061, AL5052
2) Steel, mild steel, SPCC
3) SS201, SS303, SS304, SS316, SS316L
4) SPTE, galvanized sheet
5) Brass, copper
Surface Treatment Anodized, powder coating, lacquer coating, black oxide
Salt and spy test From 72-480 h
Size 1) According to customers’ drawings
2) According to customers’ samples
Drawing Format step, dwg, igs, pdf
Certificates ISO 9001:2015 & IATF 16949
Payment Term T/T, L/C, Trade Assurance

New Project Product Development Process
According to APQP process develpment plan from TS 16949 Quality Management System.

 

Raw Material Warehouse
Prepare the raw material according to customer delivery schedule and carry out FIFO exactly by ERP system.

 

Raw Material Chemical Element
Mechanical PropertiesTest Before Production ,the first step of the quality control.

Stamping Workshop
Overview of the Stamping workshop with cover the
Stamping equipment   from 100T to 800T.
Hydraulic Press cover from 50T to 3100T.
With the mold(die,tooling) produce by ourselves we can customize all kinds of metal shape according to customer drawing call out.

 

Bending Workshop
CNC bending machine with servo control precise control the tolerance according to customer requirement.
The capacity of bending diameter reach to Φ135mm.

 

Welding Workshop

Welding robot with Synchronous workstation introduce from CHINAMFG Japan ,we had 23pcs welding arm with 64 pcs working stations,sheild welding support by Continuous gas supply station.

 

Brazing Welding For Pipe
Pipe with brazing welding can get perfect out appearance also reduce leaking on welding area.

  

Spot Welding (Resistance welding)
The ABB resistance welding robot can improve the welding joint strength also Improve spot welding efficiency.Reduce defects of traditional spot welding.

 

Surface Treatment
The coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.

Mold Workshop Warehouse
We can design and manufacture molds according to customer requirements,2500 square meter special for stamping mold warehouse.

 

Tooling Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.

 

Gantry CNC machining center
The capacity of the CNC machining center can reach 3200*2500*1000mm,the tolerance can reach 0.008mm after test by CMM and Handy scHangZhou equipment.

 

 

Dimension Inspection 

The mold and inspect gauge also the PPAP part was inspect by the CMM and Handy scHangZhou equipment.

 

ERP System In Our Company
All data support by ERP System, Cover From Raw Material Incoming To Shipment.

 

Customer Audit

* Evaluate the quality of customer service.
* Compare the quality with previously established goals.
* Identify gaps for improvement.
* Find ways to improve customer service.
* Gather all of the required data with Live Agent.
* Check activities.

  

Company Team
Team Working Together For Bright Future

ENJOY THE WORK, ENJOY THE LIFE.

 

Cooperative Partner
Thanks To Ford, CHINAMFG Moters, Toyota,CAMSD,FAW-VOLKSWAGEN, HONDA,JMC.

FAQ:

1.  Do you provide samples? is it free or extra?
Yes, we can offer the sample for free charge but do not pay the cost of freight.
2. How about the shipping cost?
The cost of shipping depends on the method you choose to obtain the goods. Express delivery is usually the fastest method, but it is also the most expensive method. Shipping is the best solution for large quantities. For the exact shipping cost, we can only provide you with detailed information after knowing the quantity, weight and dimension.
3. Do you have Stock productions to sell?
Yes, of course. But we also offer OEM service. The mold is customized, Please send us some drawing.
What information do you want to know if i want to get a quotation?
a). The application for your products.
b). Special package methods if you needs.
4. Do you inspect the finished products?
Yes. Each step of products will be carried out inspection by QC department until shipping

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Certification: CE, ISO
Pulley Sizes: Type C
Manufacturing Process: Forming
Samples:
US$ 32.5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

heavy duty pulley

How are heavy-duty pulleys integrated into overhead crane systems?

Heavy-duty pulleys are integral components in overhead crane systems, playing a critical role in the safe and efficient lifting and movement of heavy loads. These pulleys are specifically designed and integrated into the crane system to handle the demanding requirements of overhead lifting. Here’s a detailed explanation of how heavy-duty pulleys are integrated into overhead crane systems:

Trolley and Bridge Systems:

The trolley and bridge systems in an overhead crane comprise the main structural components that support the lifting mechanism and facilitate horizontal movement. Heavy-duty pulleys are incorporated into these systems to enable smooth and controlled movement. The trolley system consists of a trolley frame that carries the hoist and moves along the bridge. Heavy-duty pulleys are mounted on the trolley frame, allowing the hoist to move horizontally along the bridge. Similarly, heavy-duty pulleys are integrated into the bridge system, enabling the bridge to traverse the length of the crane runway.

Hoisting Mechanism:

The hoisting mechanism is responsible for lifting and lowering the load in an overhead crane system. Heavy-duty pulleys are an essential part of the hoisting mechanism, supporting the load-bearing cables or chains. These pulleys are typically located at the top of the crane structure and guide the cables or chains as they raise and lower the load. Heavy-duty pulleys with large sheave diameters are used to minimize stress concentration on the cables or chains, ensuring safe and reliable lifting operations.

Wire Rope or Chain Path:

In overhead crane systems, heavy-duty pulleys are strategically positioned to guide the wire ropes or chains along the desired path. The pulleys are designed to minimize friction and wear on the lifting elements, ensuring smooth and efficient movement. Proper alignment and positioning of the pulleys help prevent the wire ropes or chains from becoming tangled or deviating from their designated path, promoting safe and reliable lifting operations.

Load Distribution and Balancing:

Heavy-duty pulleys aid in load distribution and balancing within an overhead crane system. The pulleys help distribute the weight of the load evenly across the lifting elements, minimizing stress concentration and ensuring safe lifting. By properly balancing the load, heavy-duty pulleys contribute to the stability and control of the crane system, preventing accidents and equipment damage.

Sheave Diameter and Bearing Systems:

The sheave diameter of heavy-duty pulleys in overhead crane systems is carefully selected to match the specific requirements of the application. The larger sheave diameter helps reduce the bending stress on the wire ropes or chains, enhancing their lifespan and reliability. Additionally, heavy-duty pulleys employ robust bearing systems, such as sealed ball bearings or roller bearings, to ensure smooth rotation and minimize friction during lifting operations.

Safety Features:

Heavy-duty pulleys integrated into overhead crane systems often incorporate safety features to enhance operational safety. These may include emergency stop mechanisms, overload protection systems, or monitoring devices that provide feedback on the load capacity and operating conditions. The inclusion of such safety features helps prevent accidents, equipment damage, and ensures compliance with safety regulations.

Overall, heavy-duty pulleys are integrated into overhead crane systems to facilitate smooth movement, support the hoisting mechanism, guide wire ropes or chains, distribute and balance the load, and enhance safety. Their robust construction, appropriate sheave diameter, and proper positioning contribute to the reliable and efficient operation of overhead cranes, enabling the lifting and movement of heavy loads in various industrial applications.

heavy duty pulley

Can heavy-duty pulleys be part of large-scale manufacturing and assembly lines?

Yes, heavy-duty pulleys can indeed be a crucial component of large-scale manufacturing and assembly lines. These robust pulleys are specifically designed to meet the demanding requirements of industrial settings, where they play a vital role in facilitating the movement and handling of materials, components, and products. Here’s a detailed explanation of how heavy-duty pulleys can be part of large-scale manufacturing and assembly lines:

  • Conveyor Systems: Heavy-duty pulleys are commonly used in conveyor systems, which are fundamental to large-scale manufacturing and assembly lines. Pulleys serve as the driving force for conveyor belts, facilitating the smooth and continuous transportation of materials or products along the production line. These pulleys provide the necessary torque and traction to move heavy loads efficiently, ensuring the timely and reliable transfer of goods between different stages of the manufacturing or assembly process.
  • Material Handling: Heavy-duty pulleys play a critical role in material handling applications within large-scale manufacturing and assembly lines. They are incorporated into various lifting and moving systems, such as overhead cranes, hoists, or gantries. Pulleys help guide and support cables, ropes, or chains used for lifting and positioning heavy materials or components. By providing the necessary mechanical advantage, heavy-duty pulleys enable precise and controlled material handling, enhancing the efficiency and safety of manufacturing and assembly operations.
  • Assembly Line Transfers: Heavy-duty pulleys can be utilized for transferring components or products between different workstations along an assembly line. They are integrated into transfer systems that allow for smooth and controlled movement of items from one station to another. Pulleys assist in guiding, aligning, and ensuring the proper positioning of the transferred components or products. By incorporating heavy-duty pulleys into assembly line transfers, manufacturers can optimize workflow, minimize production bottlenecks, and improve overall productivity.
  • Tensioning and Tracking: Heavy-duty pulleys play a crucial role in maintaining proper tension and tracking of belts or ropes within manufacturing and assembly lines. They are used in tensioning systems to ensure optimal belt or rope tension, preventing slippage or misalignment. Pulleys with specialized tracking features help keep conveyor belts or ropes aligned and centered, minimizing the risk of material spillage, jams, or disruptions. By incorporating heavy-duty pulleys for tensioning and tracking, large-scale manufacturing and assembly lines can achieve consistent and reliable operation.
  • Automated Systems: Heavy-duty pulleys are often integrated into automated systems within large-scale manufacturing and assembly lines. These systems utilize pulleys as part of robotic arms, automated guided vehicles (AGVs), or other robotic mechanisms. Pulleys provide the necessary motion control and power transmission for the precise movement of robotic components, enhancing the speed, accuracy, and efficiency of automated processes. By incorporating heavy-duty pulleys into automated systems, manufacturers can achieve higher production rates and improved product quality.
  • Line Shaft Drives: Heavy-duty pulleys can be part of line shaft drives in large-scale manufacturing and assembly lines. Line shaft drives use a series of pulleys and shafts to transmit power throughout the production line. They enable multiple workstations to be powered by a single motor, reducing energy consumption and maintenance costs. Heavy-duty pulleys within line shaft drives contribute to the reliable distribution of power, ensuring synchronized operation and optimal performance of the manufacturing and assembly line.

In summary, heavy-duty pulleys have a significant role to play in large-scale manufacturing and assembly lines. They are utilized in conveyor systems, material handling applications, assembly line transfers, tensioning and tracking systems, automated systems, and line shaft drives. By providing reliable power transmission, controlled movement, and precise positioning, heavy-duty pulleys contribute to the efficiency, productivity, and overall success of large-scale manufacturing and assembly operations.

heavy duty pulley

What types of cables or ropes are typically employed with heavy-duty pulleys?

Heavy-duty pulleys are designed to work in conjunction with strong and durable cables or ropes that can withstand the high loads and demanding conditions encountered in lifting and material handling applications. The choice of cable or rope depends on various factors such as the weight of the load, the environment, and the specific application requirements. Here are some types of cables or ropes that are typically employed with heavy-duty pulleys:

  • Wire Rope: Wire rope is commonly used in heavy-duty lifting and material handling applications. It consists of individual steel wires twisted together to form strands, which are then twisted or braided to create a strong and flexible rope. Wire ropes have excellent strength, resistance to abrasion, and durability. They are available in various constructions, including 6×19, 6×36, and 8×19, with different configurations of strands and wires to suit different load capacities and flexibility requirements.
  • Synthetic Rope: Synthetic ropes, such as nylon, polyester, or high-performance fibers like Dyneema® or Spectra®, are also employed with heavy-duty pulleys. Synthetic ropes offer high strength-to-weight ratios, good resistance to chemicals and UV degradation, and reduced risk of injury due to their lighter weight compared to wire ropes. They are commonly used in applications where non-metallic ropes are preferred, such as in environments where corrosion is a concern or in situations requiring electrical insulation.
  • Arborist Rope: Arborist ropes, also known as tree climbing ropes, are specifically designed for applications in arboriculture and tree care. These ropes are made from high-quality synthetic fibers that provide excellent strength, flexibility, and resistance to abrasion. Arborist ropes are commonly used with heavy-duty pulleys in scenarios such as tree rigging, tree removal, and tree canopy access.
  • Specialty Ropes: Depending on the specific application, specialty ropes may be employed with heavy-duty pulleys. These can include ropes made from materials like Kevlar® for high-temperature environments, ropes with specialized coatings or treatments for enhanced abrasion resistance, or ropes designed for specific industries or extreme operating conditions.

It’s important to note that the selection of the appropriate cable or rope for heavy-duty pulleys should consider factors such as the working load limit, breaking strength, flexibility, resistance to abrasion and corrosion, and compatibility with the pulley system. Manufacturers and industry standards provide guidelines and recommendations for selecting the suitable cable or rope based on the specific requirements of the application.

China best Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley   pulley and belt	China best Heavy Duty Flat Idler Pulley Garage Door Openers Chain Cable Idler Pulley Black Gym Equipment Lawnmower Outdoor Power New Parts Idler Pulley   pulley and belt
editor by CX

2024-04-30